Custom Fit
Perfectly tailored hats for head sizes 2XL to 4XL.
Whether you’re looking for the classic sophistication of a Big Head Fedora or the rugged sun protection of an Aussie Outback hat, we have the perfect fit. Our collection is custom-sized for head sizes 7 ½ to 8 ½ (2XL, 3XL, and 4XL), featuring the extra crown depth needed to ensure these iconic styles sit comfortably on your brow without pinching.
Fedora vs. Outback: Which Style is Right for You?
Understanding the difference helps you find the right look for your lifestyle:
The Fedora: A timeless classic featuring an indented crown and a soft brim. From the 1920s gangsters to modern icons like Indiana Jones, the fedora remains a symbol of masculine style. Our Headwind Canvas Fedora offers a versatile look for both social and outdoor events.
The Outback (Aussie Hat): Designed for the elements, the Outback hat features a wide brim that dips in the front and back for maximum rain and sun protection. Styles like our Portland Oilskin Waterproof Hat are built for the trail.
The fedora has a rich history, originally popularized by figures like Prince Edward and Hollywood legends like Humphrey Bogart. However, finding these "manly" styles in larger sizes has traditionally been difficult. At The Big Hat Store, we specialize in customized fedoras for big heads. We use premium materials like Australian Wool, breathable cotton, and durable oilskin to ensure your hat lasts a lifetime.
Because a fedora has a "pinched" crown, a standard-sized hat often feels too shallow for a larger head. Our designs account for this by adding generous crown height, allowing the hat to sit naturally. Whether you need a Crushable Wool Jackeroo for travel or a structured Grand Canyon Safari, you can finally shop with the confidence that your hat will actually fit.
We provide the best hats tailored for your big head. Discover comfort, style, and quality all in one place.
Perfectly tailored hats for head sizes 2XL to 4XL.
Crafted with the finest materials for durability and comfort.
Explore a huge collection for every style and occasion.
We prioritize your satisfaction with excellent service.
Many of our hats are proudly made in the USA, ensuring superior craftsmanship.
I bought hats for me and my son. We both can never find hats to fit. This hat was a 3x and its actually a tad bigger than expected, but thats a first for both of us. Lol!
Great fit! Always tough for me to find hats at size 8.5 but this one is perfect. Very good quality too.
These hats are perfect for my big head. Comfortable and fit just right
As a size 8 head person, I’ve never worn an adult cap/hat in my life that didn’t give me a headache until I purchased from this store, bought this fishing hat. Thank you for allowing me to wear hats again!!!!
i absolutely love this store, I've bought 3 hats already. I wouldve bought more but they dont have too many '47 Brand Clean ups in 4XL (New York Knicks in Blue or Black} but Im waitng and praying🙏
I am one of the converts, finally a cap that fits my big head, size 8+ I have since bought 6 more and could not be happier
Great job. The hats were all accounted for and as ordered. Shipped very fast as well.
Fits very well, truly irritates my anti-Red Sox friends.
I have been waiting decades to find a hat that fits me. I am a satisfied customer.
The flex fit hat is perfect. Wich Bit Hat would make some flex fit hats in camouflage.
Good product and customer service i am happy satisfied thank you
Love wearing caps that don’t squeeze and sit on top of my head like a beanie. My stack of Big Hats keeps growing!! 🧢
I’ve been ordering hats from the Big Hat Store for years and have never been disappointed. I have a big head (4X), and as many of you know, it’s always hard to find hats that fit well. The Big Hat Store offers really great styles, and I’ll continue buying from them.
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I bought hats for me and my son. We both can never find hats to fit. This hat was a 3x and its actually a tad bigger than expected, but thats a first for both of us. Lol!
Great fit! Always tough for me to find hats at size 8.5 but this one is perfect. Very good quality too.
These hats are perfect for my big head. Comfortable and fit just right